Daily Archives: February 9, 2021

Playing Card Finishes

Playing Card Finishes

All printed components should have a finish on them especially playing cards finishes. Without a finish, the ink will smudge away, and the printed components will very sticky. However, many creators do not know which is the best and most suitable playing card finishes for their game.

On this page, we will cover lamination, oil varnish, and linen finish, and provide you a clear explanation of each.

"Oil Varnish VS Lamination playing card finish"

1. The first things to consider when choosing between oil varnish and lamination is the use of the pieces and the nature of players that play the game. Lamination is a plastic base finish, and as such, it is very thick and durable.

2. It is perfect for kids games, who tend to sometimes may very rough on anything they hold in their hand. Lamination will ensure that the cards will not tare and that even when bent they will maintain their shape for a long time. In comparison the oil finish is just there to protect the ink from coming off and doesn’t add any extra durability to the card itself. 

However, lamination also has a downside. Because it is a plastic layer it is:

A) not eco friendly

B) it prevents an easy and fast shuffle. 

3. The static friction made by the lamination layer causes many times the cards to stick together and not shuffle too easily. While oil varnish actually smoothest the cards and lowers friction and enhances the shuffle.

4. The second thing to think about is the glossy or matte effect. While in lamination there is either matte or glossy, oil varnish is in the middle. Oil Varnish is sometimes called Semi-Glossy finish. 

5. For board game boxes it is always recommended to use lamination, as the box needs as much protection as possible. Even the most delicate board game collectors can’t stop a box from getting scratched when taking the box in and out of the shelf.

6. In addition, the most annoying thing that can happen is a box corner splitting open, and lamination can make sure it doesn’t happen. 

"To Conclude"

Use Oil Varnish When:

  1. Players are gentle with game pieces.

  2. Shuffling is an essential part of the game.

  3. you can’t decide between matte or glossy.

  4. The board game box is light, and semi-glossy is essential.

  5. You want Eco-Friendly Production

Use Lamination When:

  1. Target players are Children

  2. Cards are meant to played a lot and are always at hand. 

  3. Cards are not shuffled too much. 

  4. Board Game box is medium to heavy.

"Playing Cards Linen Finish"

  1. Linen finish on cards is done by a press machine with steel plates that have a certain pattern. The paper goes through the machine and is pressed to get the same surface pattern. 
  2. Linen finish on cards is used when you either want your cards to shuffle more easily or alternatively have an attractive looking surface.
  3. However, the Linen finish on any paper make the paper thinner, so, we recommend to first use at least a 350gsm card stock, and second to lower the press pressure of the linen finish so it doesn’t damage your card. 
  4. Linen finish is a process that is done independently of the other surface materials so it can used on any surface. Whether you have lamination, oil varnish, or aqua based finish to your cards, the linen finish can also done. 
  5. The price for linen finish is about 0.15USD per sheet of paper. 

 

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Board Game Foldable Game Board

Paper tiles for board games

Boards for Board Games

Many board games, and sometimes even card games, use a playing board in their game. The board is used as the game map, a point tracker, a game layout, and more.

Some games prefer having a dynamic/versatile game board (usually adventure/RPG), and for that, they use map tiles, which were covered in board game tiles. This article will cover a one-piece board for board games and talk about foldable game boards, their dimension, material, and template.

"Foldable Game Board"

Foldable game boards are used when the playing board is too large to fit in the box in one piece. There are various ways of folding a game board, but generally, there are three ways.

1. No Fold:

A no fold game board is simply one piece of cardboard. As board games are generally limited in size and packaging, it is recommended to not pass the 30*30CM (12.5*12.5 inch).  

2. Bi Fold Game Board:

A bi-fold game board can be seen largely in classic games such as Scrabble. Boxes with these boards tend to be rectangular to contain the length of the game board when it is folded. It can be folded horizontally or Vertically.

3. Quad Fold Game Board:

If your game board is a square, it is best to use the Quad fold game board, as it will ensure that when your game is folded it will maintain its square dimensions.

4. Six Fold Game Board:

A game board that has a long side to it, can be folded into a six-Fold. a six-fold is used in many current Euro and Indie games; they are rectangular and are usually very large. They max out at 640x880mm

Generally speaking, there are two ways to make a foldable game board; one way is a covered fold, and the other is a clean cut. View this video to learn more.

"Board Game Board Material"

The game board, like the chits and tiles, should be ideally made out of cardboard. We recommend using a 2mm thick cardboard to keep the game board from bending out of shape. In that regard, the game board should also be made of high-quality, dense cardboard to prevent it from cracking, as there is a lot of weight applied on the seams during the folding and opening action.

However, unlike chits and tiles, which are best made with 250gsm paper, game boards are better off using 157gsm paper. As 250gsm is thicker, it will not allow the game board to fold completely flat and separate easily from the connected two pieces.

To ensure the thinner paper does not tare and that the game board does not crack in the seam, Hero Time offers a new reinforced game board with a fabric line holding the two pieces of the board. Ask us about it.

"Board Game Board Sizes"

In this component, there is a difference between large and small publishers. While large publishers can customize the paper size they get from the paper mill, small publishers need to stick to the standard dimensions to lower costs. We covered this in more depth in the series of How Much Does it Cost to Make a Board Game.

But to go straight to the point, here are the most cost-effective sizes, and they are divided by Small, Medium, and Large. The game board does not have to fit precisely to the size mentioned but can be within the given scope. 

SMALL

  • 360x390mm (14×15.3 inch)

  • 380x430mm (15x17inch)

MEDIUM

  • 390x540mm (15.3×21″)

  • 430x580mm (16.9×22.8″)  *430x580mm is not available for 500 sets, only 1000 sets and up.

LARGE

  • 480x730mm (19×28.5″)

  • 530×770 (21.3×30.3″)

  • 540×840 (21.2×33″)

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EXTRA LARGE

  • 580x880mm (22.8×34.6″)  This is available only from 1000 sets and up.

  • 640*880mm (25×34.6″). From 2000 sets and up. 

In addition to these sizes, there are two popular sizes for board games. However, they are not cost-effective for small publishers and will increase the price of the game.

These sizes are: 508x508mm (20x20inch) , 609x609mm (24x24inch). Due to the large waste in these sizes, it is best to have them only from 2000 sets and up.

"Board Game Board Template"

We are currently working on developing an automatic template generator. We will notify you when it is ready.

"Board Game Board Binding"

Boardgame boards can either be open edge or wrapped edge. Wrapped edge is about 0.15USD per board, so it is best to use it if you have only one board in your game. If you have multiple boards, it is better to use an open edge.

Board Game Tokens

Board Games Tiles /

Chits

Board game Chits and board game tiles are a widely used component in various board games. As, board game chits and tiles are made out of cardboard and are divided into two. The larger cardboard pieces are used more as map tiles for board games, while the smaller pieces are usually used as small tokens. 

In order to unify the definition, on this page we will call them both cardboard tokens. 

"Cardboard Tokens"

These cardboard tokens can act as any type of component you will need in your board game:

  1. They can use as a board game resource token and stand for coins, raw material, merchandise etc.
  2. They can also cut into tiles and areas to played on during your game like mentioned above. 
  3. It can also personify a character of your choosing. If your game has multiple characters you can print them on a piece of cardboard and stand that piece of a plastic stand.
  4. Some games also use them to resemble artifacts or items and so the list goes on. 
  5. Cardboard tokens can have different thicknesses. But, The thinnest recommend thickness is 1mm, after that 1.5mm, 2mm, 2.5mm, and 3mm.

To see the different cost of a token sheet per thickness visit our Cardboard Cost – How Much Does it Cost to Make a Board Game Article. 

Board Games with Tiles / Chits.

Like we said Previously, they can be found in almost every board game on the market. Some of our favorite examples are Catan which uses them as tiles for areas. Gold west of Tasty Mineral games which uses them for resources. City of Horror by Repos Production uses cardboard for character tokens.  My First Ice Age by Z-Man games uses cardboard as items, houses, and more. 

Gold West Pic by Asaf Fabbi
Gold West Resource Token
Catan Pic by Christopher Haufe
Catan Map Tiles
My First Ice age pic by Stefano Negro
My First Ice Age Items
City of Horror Pic by Robert Carroll
City of Horror Characters

How to Make Board Game Tokens?

Boardgame tokens are not made piece by piece but they are printed on one sheet of paper, which is then glued to a similar size cardboard piece, and then cut according to the token shape and size. As mentioned, these pieces can be anywhere between 1-3mm thick. 

When designing the token sheets, you should keep in mind that the cutting machine will not cut properly in a clean way a sheet that is too large. Because, There are 3 sizes of sheets that are used for small tokens, and one size sheet that can fit a larger tiles. 

If you are designing small cardboard tokens make sure they fit within the 12, 9, and maximum 6 piece sheet of paper.

For small tokens use one of the following sizes: 

  • 12 piece = 29.4*29.4cm.
  • 9 piece sheet = 29.4*39.4cm
  • 6 piece sheet = 44*39.4cm.  

For a large-tile area, you can use up to 4 pieces of paper but not more. 

  • 4 piece = 44*59cm 

To learn more about how these tokens are priced visit the article about Cardboard costs and Printing costs

Punch out Tokens

When making the cardboard tokens, you can choose between leaving the chits and tiles inside the larger cardboard sheet for the customer to punch out, or having people in the factory pre-punch out the tokens from the sheet. 

Most creators like to leave this job for the end customer, as the pieces are kept in better shape and in mint condition. 

However, take into consideration, that if you have an insert in your box, those sheets will lay above the insert, which means after they are punched out players might be left with a lot of empty space. Also, if you want to save on shipping, it might be a good idea to cut some loose weight. 

Playing Cards For Board Games

Most board games contain a variety of pieces. Some board game pieces have obvious names and well-known designs, such as a pair of D6 dice, while others may look unfamiliar and have names that you’re nor familiar with.

If you’re creating a board game, knowing what these pieces are and how they’re produced can give you a much stronger understanding of the board game manufacturing process, letting you create your own game with a more concrete plan.

Even if you’re not interested in creating a board game, understanding the many pieces found in a typical game can enhance your gaming experience and help you avoid confusion.

Board game pieces are occasionally also referred to as components, or simply by the name of each piece. For this guide, we’ve used “pieces” and “components” interchangeably.

Below, we’ve listed the numerous pieces we produce that you can use in board games, as well as the function each piece serves, how it’s made, and what you should know before considering this piece as part of your game.

Playing Cards for Board Games are probably the main part of every board game and card game. Cards are the parts that are held the most touched the most and hence are most prone to damage. In addition, cards come in a variety of sizes and options and have their unique tuckbox. In this page we will cover everything about playing cards, and cards for board games.

Standard Size of Playing Cards

Generally speaking, there are 7 standard playing card sizes that are commonly used in most board games 

  • Poker Size cards – 63x88mm
  • Bridge size cards – 57x88mm 
  • Mini size cards – 44x68mm
  • Large tarot size cards – 70x120mm 
  • Small tarot size cards – 70x108mm 
  • Large square cards – 70x70mm 
  • Small square cards – 63x63mm 

Following this, there are two approaches when deciding which card size to use in your game or the number of cards to have in your game. First, through game testing, you get an idea of the best number of cards to have in your game and follow it blindly.

The second way is to work from the manufacturing backward to know how many cards fit in a sheet of paper, this way, you maximize the number of cards while controlling the manufacturing costs.

Custom Deck and Size of Playing Cards

If the standard card sizes are not suitable for your needs you can also have your own size of playing cards. However, you do want to take into account the available sheet sizes, to ensure that you are maximizing the use of materials. 

There are three size sheets we can use: 

  • 270*420mm – this is a small sheet suitable if you only need a few cards, such as reference cards. 
  • 420*570mm – this is a medium size sheet and can hold a nice amount of cards. 
  • 520*760mm – this is a large sheet already, the one that we use for most cards. 

Please note that with custom-size cards, the cutting, collating, and corner rounding are done manually, so the quality will not be as high as the standard cards. (It is possible to make your own cutting mold for the automatic machines, but that is if you need to make over 100K decks of cards.

Things to take into account for custom size cards:

  1. Need a bleed of 3mm on each side, so add it to the card size in the calculation.
  2. You cannot have more than 80 cards in a sheet unless it is a standard playing card size as specifically mentioned below.
  3. Cards with rich artwork might not be suitable for small or large printing plates, ask us.
  4. You cannot choose two different plates for the same cards, as the color will not come out even. If you choose large sheet you must continue with it. You cannot have one large sheet and one small sheet in the same deck of cards.

Materials of Playing Cards

There are three types of paper that can be used for any playing cards: white core, blue core, and black core. Some factories offer a gray core paper, but we at Hero Time stay away from it due to its poor quality. 

The best most stuffable cards use high-quality German black core paper, however, this is mostly reserved for magicians and poker houses. If you would like slightly better durability and elasticity you can choose Chinese black-core paper or blue-core paper.  However, there are three drawbacks to consider

  1. in Chinese black and blue core, there are widely varying qualities, and the cheap ones are worse than the white core.
  2. As they have a black or blue core, their surface is not as white, which can influence the quality of the print. 
  3. They are slightly smaller than white-core paper and hold only 54 cards per sheet. 

For most game creators we recommend using a high-quality white core paper, either 300gsm (0.32mm thick) or 350gsm (0.35mm thick). If you are searching for the lowest price you can also find cheaper white core paper. 

Watch our video to learn more about paper qualities. 

Playing cards Box Dimensions

You can use any boxes for playing cards. If your game is an independent card game with only cards in it, using the tuck box (the same box used in poker cards) is most recommended, as it keeps the prices as low as possible. If you have over 100 cards in your game, you might want to consider a small two-piece box. If you woould like your card game to be more prestigious, the best box for that will be the flip box, which has a magnetic latch and a one-piece box. 

You can learn more about boxes in our box page.

How to Calculate the Size of the Box

To achieve this, we first check the total thickness of the cards in the game. A 300gsm paper is around 0.32mm thick, and 350gsm paper is around 0.35mm. Once we know your total number of cards, we can figure out the size of the box needed. For example, if you have 130 cards in your game and want the premium 350gsm cards, you have a total of 130×0.35mm = 45mm thickness. In that case, we would prefer to split your cards into two decks and place them side by side. 

You can also check our component guide for standard box sizes:

Boxes for Board Games

The type of box you choose for your board game can have a big impact on your game’s quality and manufacturing cost. Board game boxes come in several types and sizes, with a variety of cardboard options and finishes available. 

Understanding which type of box is best for your board game can help you impress customers with the quality of your game, all while staying within your budget. 

Below, we’ve explained everything you need to know about board game boxes to successfully make your own board game, from types of boxes to common dimensions, pricing and more.

There are Three Common Types of Board Game Boxes

There are three main types of board game boxes: tuck boxes, two-piece boxes and magnetic flip boxes.

  • 9.2-x-6.6-x-2.3cm3.6-x-2.5-x-0.9inchesTuckBox

    Tuck Box

    A tuck box is a small board game box that’s typically used for games that have a single deck of cards, as well as a rule booklet. This type of box is light, cheap and made from the same type of material as the playing cards themselves. A tuck box is limited to 3cm (1.2″) in width, as it’s fairly thin. Tuck boxes are the most affordable type of box for your game, but their limited size means they aren’t suitable for all types of board games.

  • Two-Piece Box

    A two-piece box is used for a game that has multiple decks of cards, as well as some additional components. This type of box is relatively easy to make and is the most widely used form of box for board games. With a two-piece box, as the box becomes larger, the thicker the cardboard needs to be in order for the box to maintain its strength and rigidity.

  • Magnetic Flip Box

    A magnetic flip box is a high-end option that leaves a strong impression on the buyer. This type of box has a magnetic mechanism that holds the lid closed and gives it a premium feel, allowing players to open and close it easily. In addition to providing a premium feel, a magnetic flip box is the strongest type of board game box, as it has an additional support layer.

Your choice of box can have a significant impact not just on how your game looks and feels, but also how much it costs to manufacture.

Guide for Selecting components

Need more help choosing the right box type for your board game? Our full board game component guide explains the type of boxes and other components you can choose from in more detail.

Click here to download our board game component guide 

Board Game Box Dimensions

Board game boxes come in several different shapes and sizes. Because board games vary in size, weight and total number of pieces, there’s no one-size-fits-all board game dimensions for every game. 

Instead, it’s important to consider three things when you’re comparing different box types and sizes for your board game: the contents of the game box, your game’s target retail price, and the manufacturing cost for each type of box.

1. The Contents of the Box

The first thing you should consider is the contents of the box — namely, the specific components and pieces you want to include in your game, as well as the layout that you want to use to store them inside the box.

Board game box pricing increases with the dimensions of the box, meaning it’s uneconomical to choose a large box for a game with few pieces. Most industry leaders recommend against using a big box for a game with few components. 

This isn’t just because of the cost of a large box — it’s also because of the psychological effect of a customer opening a big box to see wasted space. Some customers will feel cheated after they open up a large box and some may feel uncomfortable by the wasted space. 

As customers might feel cheated, they may end up throwing the box away and storing the board game components separately to save space.

2. The Retail Price of Your Board Game

The second thing to consider is the retail price of your game. In the US, there are three general price brackets for board games with boxes: under $25, under $35, and under $55. There’s also a smaller fourth category for massive hobbyist games priced at $60 and above.

The price of your game is affected, to a significant extent, by the size of your box.

Typically, games in large boxes sell around the $55 range, medium for approximately $35, and small for under $25. To some extent, the size of the box you choose can have a psychological impact on its perceived value by the customer (provided it actually needs the extra size). 

If you need a larger box size, upsizing is worth considering. However, remember that choosing a larger box but keeping it mostly empty is often a counterproductive decision that can affect your perceived value to customers in a negative way.

3. Your Manufacturing Costs

Choosing a larger game box can have two major negative effects on the costs of manufacturing your game. 

First, a large box will cost more to produce than a smaller box. In manufacturing, there are three major sizes to consider: small, medium and large boxes. Each of these encompassing sizes fits onto a different printing paper.

The bigger your boxes, the more and higher quality material you need, and the more expensive it will be to produce. 

Second, larger boxes can have a significant impact on the total cost of shipping your game from China to your target country. Because large boxes require  more space, you can expect to pay a greater amount per unit shipped.

When you’re shipping thousands or tens of thousands of copies of your board game, even a tiny increase in box size can have a large, noticeable impact on your shipping prices.

Download our guide to see the most standard size boxes

Guide for Selecting components

Out detailed guide lists and explains all you need to know about:

  • All board game box types and dimensions
  • Board game box materials and finishes
  • Game boards, tokens, cards & other materials

Click here to download our board game component guide 

Board Game Box Materials

Although there are some custom boxes made using tin and wood, almost all board game boxes are made of cardboard. 

There are three main categories of cardboard that are used to manufacture board game boxes:

  • Cheap cardboard (referred to as “B level” cardboard)
  • Standard cardboard
  • High-density cardboard

These categories vary in density. The more dense a piece of cardboard is, the stronger it will be and the less likely it is to warp, break or lose its shape during transportation. 

Additionally, each category includes several different thicknesses (weights). The thicker a piece of cardboard (or heavier), the more durable it is. 

You don’t want your box to get damaged on the way to your customers, and your customers do not like to pick up a board game box only for it to feel cheaply made.

Because of this, it’s important to choose a cardboard type and thickness that’s suitable for your board game based on the number of pieces included in your game, its total weight, and the size of the game when it’s ready to be packaged.

For smaller games, it is possible to use 1 or 1.2mm cardboard while maintaining good strength and a feeling of quality. For larger, heavier games we typically recommend using 1.5 to 2.5mm cardboard. 

At Hero Time, our default quoted material is the high-density cardboard made with eco-friendly materials. If you’d like, we can also offer standard quality, but we tend to avoid cheap cardboard when preparing a box for your game.

Watch the videos below to learn more about the different cardboard grades, their thickness, and how they stand up to the pressure and weight of various game components.

Stretch Goals for Game Boxes

If you would like to make your game box look and feel more premium, there are several options you should consider:

  • Print inside the box. This gives you an opportunity to show your game’s art and design, give helpful information to players or just give your game more personality.
  • Foil stamp. Stamping your box with gold or silver foil can give it a premium appearance and set it apart from other board games or card games.
  • Linen finish. Adding a linen finish to your game box can give it a premium feel. This is a separate process that’s completed after printing and coating.
  • UV spot print. Also referred to as “spot glass” or “spot varnish,” this is a special coating that enhances your game box’s shine, improves color and shields against moisture.
  • Reinforced edges (default with Hero Time). Reinforced edges provide extra strength for your game box. These are included by default for our game box orders. 
Stretch Goals for board game Boxes

Contact Us for Expert Help With Your Game Box

If you’re planning to manufacture a board game and need expert help choosing the right type of box, we’re here to answer your questions. 

Contact us and we can give you detailed information about box sizes, cardboard choices and all other options for your game boxes, as well as how much each option will cost for your game. 

Author: Hersh Glueck

Author: Hersh Glueck

Hersh is the owner of Hero Time, and it's his mission to make it as easy as possible for game creators and publishers to get their game on the best way possible.

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